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Ken McConachie, P.Eng.
ken.mcconachie@ssengineering.ca
Edmonton Cell: (780) 901-1831
Calgary Cell: (403) 831-0831
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Electrical Automation and Facilities Engineer
Front-end,DBM, and Detailed Engineering
Construction, Commissioning, and Start-up
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Profile
Ken is a friendly, well-rounded electrical engineer who is ready to
assist your team or lead a project. His “can-do” approach
has earned him diversity and depth. He is adaptable and an immediate
asset in any role required by your project or client.
20 Years of Industrial Facility
Experience
Condensate
and NGL Terminals
Electrical
Transmission and Distribution
Oil
Pipelines and Tank Farms
Oil
Sands Mining and Upgrading
Site
Power, Steam, Water, and Air
Sour
Gas Processing Facilities
Steam
and Gas Turbine Generators
Substations
and Grid Interconnections
Roles and Abilities
Proficiencies
Electrical Facility Engineering
480
V through 4160 V MCCs
Gensets
– Diesel and Propane
15
kV Steam & Gas Turbine Generators
25
kV and 72 kV Distribution
5
kV, 15 kV, and 25 kV Switchgear
72
kV Substations and Power Lines
Capacitor
Bank Switching
Essential
Power; AC UPS; DC Supply
Generator
Synchronizing Systems
Medium-Voltage
Testing
Mine
Substations and Skids
Utility
Interconnections (e.g. Fortis)
Variable-Frequency
Drives to 3000 hp
Load
Shedding and RAS Schemes
Power System Design
Protection
Single Line Diagrams
Load
Flow and Fault Studies
Arc
Flash and Voltage Drop
Equipment
Specifications
Protective
Relaying
AC
Schematics
DC
(Elementary) Schematics
Protection
and Control Cabinets
Revenue
Metering
Phasor
Measurement Units
SKM
Power Tools (intermediate)
Smart
MCCs
Electrical Automation
Substation
Automation and SCADA
GE
Energy D20 and D200 RTUs
GE
Multilin UR Controllers (IEDs)
Communications
Architecture
Protocol
Conversion
DNP
3, DeviceNet, and ControlNet
Modbus,
MB+, and Modbus TCP/IP
Radios,
GPS Systems; Clocks
ABB
Synchrotact 5202 Relay
Allen
Bradley ControlLogix and PLC-5
Modicon
984 and Quantum PLCs
Control
Narratives and Shutdown Keys
P
& ID Development
AESO
Interfacing and Data Visibility
Work History and Project Summary
SS Engineering
President and Consulting Engineer
April 2008 to present
Operate a small consulting office producing power system analyses,
scoping studies, DBMs, and switchgear and SCADA facilities. Partners
with other engineering experts to provide a full complement of
electrical and automation expertise to his clients.
CoSyn Technology
Lead Electrical and Automation
Engineer 2007 to April 2008
Lead Discipline Engineer for 25 kV, 15 kV, and 5 kV electrical
facility and substation automation projects. Answered for an
electrical budget of over 11,000 hours. Led and mentored a small
design team. Worked directly with the client’s project
manager, the other discipline leads, and procurement to further the
project goals. Resolved technical issues for clients and team mates.
Led the projects through to the construction phase. Projects
included:
Syncrude
– Tailings Transfer Dredges, VFDs, Pumping Units, and Mine
Substations
Syncrude
– Interface DNP 3 protocol IEDs with MB TCP/IP DCS (Utilities
Plant)
Syncrude
– Interface Substation RTUs, Sequence of Events Recorders,
and AESO
Syncrude
– Powerhouse Substation Debottlenecking Switchgear SCADA
IDC Technologies
Instructor 2006 and 2008 to present
(part-time)
Teach two-day seminars at locations across Canada. Topics include:
Arc
Flash Hazards
Grounding,
Bonding, and Shielding
Hazardous
Area Classification
Power
System Protection
Mid-Voltage
Equipment Testing
Substation
and Switchgear Safety
Gemini, Rangeland, and Fortress
(Energy Consultants)
Engineering Specialist – E,
I, & C 2006 and 2008 to present (part-time)
Mentor four to six technologists and EITs. Provide 5 kV power
systems and communications expertise. Review and approve Single
Lines and Area Classifications. Review Communication Diagrams and P
& IDs. Created template designs for modular control cabinets.
Provided site troubleshooting and precommissioning. Liaised with
client and led HAZOPs. Projects included the following:
Access
Pipeline – Condensate Pump and Pipeline Tie-In
GPHH
Bio-Refinery – Cogeneration Units
Petrogas
Marketing – Natural Gas Liquids Facility
Provident
Energy – Condensate Storage and NGL Terminal Expansion
Suncor
– 30% Sour Gas Well Site, Desiccant Dehydrator, and Duke
Pipeline Tie-In
Suncor
– Field Troubleshooting and Testing of Propane Gensets, 3 X
110 kW
Honeywell
– Syncrude UE-1 Process Automation
Engineer-of-Record – E, I, &
C (site) 2004 to 2006
Provided final approval and professional seal on all Engineering
Changes before they went to construction. Consultant to clients for
all field electrical concerns such as:
100
kVA UPS System Design Review, 208/120 V Distribution, and Load
Estimates
ControlLogix
Interface to Modbus TCP/IP Process Control Network
Instrument
Reference Ground and AC Safety Ground
Interface
Legacy Fisher Provox 120 V HVD I/O to Honeywell 24 VDC HPM I/O
Lead Precommissioning Engineer 2004
to 2006
Ensured client satisfaction with functionality, loop testing, and
Site Acceptance Tests. Led electrical and instrumentation
construction teams. Facilities implemented included:
ABB
Synchrotact 5202 Auto-Synchronizing for four 20 to 50 MW 15 kV
Generators
DCS
Modernization of 48 72 kV and 13.8 kV Switchgear Units (SCADA)
Water
Treatment Plant Protection and SCADA PLC (Modicon Quantum)
Sinai Engineering
Sr. Electrical and Controls
Engineer 1993 to 1994 and 2003 to 2004
Client contact. Led technical, cost, and risk analyses. Made
recommendations and achieved consensus. Coordinated with energy
balance process team to size generators and switchgear. Provided
documents and drawings for DBMs and EDSs. Designed station service
power, SCADA, and 15 kV distribution. Designed and commissioned
protective relay cabinets. Projects included:
Enbridge
– Tank Gauging RTD and Control System Commissioning
Nexen
(OPTI) – 144 kV Substation Service and Protection and Control
Building
Suncor
– 70 MVAR Gas Turbine Generator (DBM)
Suncor
– 72 kV Power Line Extension
Suncor
– Replaced Overhead 15 kV Power Feeders to the Powerhouse
Suncor
– Wrote a 15 kV System Manual for Energy Distribution
Department
TransAlta
(Suncor site) – $9 million, 15 kV Arc-Resistant
Switchgear Substation
TransAlta
260 kV to 144 kV Substation Protection and Control Building Station
Service
High Time Industries (High Voltage
EPC)
Sr. Electrical and SCADA Engineer
2003
Led or contributed to the following substation projects:
AESO
(Vision Quest) – McBride Lake Wind Farm Phasor Measurement
Unit
AltaLink
(Regco) – Independent Power Producer Interconnection and
Transfer Trip
CSC
Global – Solar Power for Wireless Internet Service Provider
Sites
ENMAX
– Calgary Substation Digital Fault Recorders
AltaLink
– St. Albert Substation SCADA Additions
Syncrude
– 260/144 kV Substation D05 Motor Operated Disconnect
Switches
TransCanada
Energy – Washington Cogeneration Facility Interconnection to
Grid
Rockwell
Automation
PLC Interface Programmer –
Syncrude UE-1 Project 2002 to 2003
Developed interfaces between ControlLogix PLCs with ProSoft MB
TCP/IP modules and Modbus masters. Interface with Honeywell EPKS
systems. Provided programming and ControlNet expertise. Passed
Factory Acceptance Testing. Produced a “Third-Party
Interface Configuration Guide” for the following
applications:
Data
Concentrator PLC Interfaced with Multiple Honeywell and PLC
Controllers
Dual
Channel Slave PLC Interfaced with Modicon Quantum PLC Master
Plant
Electrical Building MCC PLCs (dual channel, redundant processors)
SCADA
PLCs (single channel communications, single processor PLCs)
The configuration guides and PLC programs are in-service in over 30
PLCs on the Syncrude site.
AMEC Engineering
Sr. Electrical and Controls
Engineer 2001 to 2002
Liaised with managers, operators, and technicians to design and
implement controls and instrumentation upgrades. Produced
construction drawings and bid packages. Directed construction.
Performed PLC programming, loop testing, and commissioning.
Interfaced with Bailey DCS and GE Bentley-Nevada equipment. Projects
included the following:
Syncrude
Aurora 2 Mine – Portable 72 kV to 15 kV Substations
TransAlta
Coal Generation – Wabamun Plant Fly Ash Blower Start Logic
TransAlta
Coal Generation – Wabamun Units 1 and 2 Data Acquisition
Additions
Albian Sands Energy
Sr. Automation Engineer 2000 to
2001
Responsible for PLC control of utilities and off-sites. P & ID
Development. Wrote process narratives and interlock descriptions.
Member of HAZOP team. Coordinated with the electrical, process, and
instrumentation teams. Interfaced equipment to the Foxboro DCS.
Produced communication connection diagrams, ControlLogix hardware
layouts, I/O schematics, and control power drawings. Created
shutdown keys and wrote PLC code. Completed work on the following
facilities:
SS
Engineering
President and Consulting Engineer
1994 to 2000
Running a small consulting firm (with five to eight professionals)
provided valuable long-term experience and insights, chiefly in the
“people” aspects of engineering. Created business
proposals and met with client management to define scope and terms.
Built project teams.
Performed detailed design, construction review, and commissioning.
Represented clients throughout the materials and construction bid
and award processes. Provided programming and automation system
design services. Projects included:
Agrium
Fertilizer – 1,200 kW Gas Turbine Cogenerator Switchgear and
Auxiliaries
Aqualta
– Terwillegar Booster Pump Station, Electrical and SCADA
AT
Plastics – 144 kV Transformer Differential Protection
Canfor
Forest Products – Bulk Fuel Facility Instrumentation,
Controls, and SCADA
Department
of Defence – Jet Fuel Facility Re-commissioning and Startup
Diavik
Diamond Mine – Return Water Turbidity Sampling
Enbridge
– Sweet Crude and Refined Products Sampler Programming
EPCOR
– 72 kV Transmission Line Repair and Replacement
Gold
Bar Wastewater Plant – 138 kV - 15 kV Substation Replacement
NorthWesTel
– Site Inspection and Startup of 400 MHz Transmitters and
Power Lines
NOVA
– QA/QC for Water and Wastewater Treatment Plants
Placer
Dome Mines – 240 kV Power Line Switchgear Protection and
Control
Suncor
– Production Enhancement Project – Field Engineer –
Resolved deficiencies and managed 4 - 8 electricians and instrument
mechanics.
Swan
Hills Waste Treatment – Convert Atmospheric Chemical Tank to
Pressurized
TransAlta
Sundance Station – Bottom Ash and Fly Ash Handling Controls
TransMountain
Pipeline – Scraper Trap Replacement and Control System Revamp
Enbridge Pipeline
Associate Engineer –
Electrical, Instrumentation, and Controls 1991 to 1993
Completed multiple small projects while managing budgets, schedule,
and operations expectations. Wrote AFE applications and DBMs. Worked
inside the design offices of Sinai Engineering (protective relaying)
and Accusoft Services (Modicon programming) to gain hands-on design
experience. Commissioned switchgear. Projects included:
5,000
hp Pumping Stations – 9 MVAR Capacitor Banks
Tank
Gauging and Valve SCADA Reliability Upgrade
Temperature-Compensated
Crude Oil Volume Measurement
Pipeline
Terminal PLC, HMI, and Communications Upgrade
Education
and Accreditation
University of Calgary
Professional Engineer
Construction Safety Training
CSTS
Construction Training
Enbridge:
Construction Management
H2S
Alive
Occupational
Health and Safety
Shell:
HAZOP Process
Suncor:
Extraction and Upgrading
Suncor:
Inherently Safe Design
Suncor:
Safe Work Permit Issuer
Syncrude:
Field Risk Assessment
TransAlta:
Power Station Safety
Technical Upgrading
Cutler-Hammer
VFD Configuration
Enbridge:
Project Management
GE
Multilin Motor Protection
IEC
Area Classification
Intergraph:
InTools User
Modicon:
984 and Quantum
PLC/5
and SLC 500 Programming
ProSoft
Communications Modules
R.
Stahl: Intrinsic Safety Barriers
Rockwell:
ControlLogix Programming
Rockwell:
RSNetworx for ControlNet
SKM
Power Tools
References
A list of references is available upon request. The following are
some examples of positive feedback Ken has received over the years:
CoSyn’s
Department Manager gave Ken a warm send-off and a standing
invitation to rejoin their team in the future.
Continues
to receive new work from Fortress Engineering
Promoted
at IDC Technologies one month after starting work.
Received
three “bouquet” letters from Provident Energy praising
Ken’s team for beating key deadlines.
Promoted
twice in one year by Honeywell.
Invited
to re-join Rockwell Automation for another project.
Re-hired
at Sinai Engineering after having worked on projects elsewhere.
AMEC
placed Ken on new projects with EPCOR following completion of
Aurora 2.
Promoted
to Pre-Ops E and I Coordinator following the Albian Sands design
phase.
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